Heaters are crucial equipment for providing heat in various manufacturing processes within the industrial sector. They help ensure that production processes are efficient and enable precise temperature control. Therefore, each type of heater must be used appropriately to achieve optimal performance. Different types of heaters have varying applications. SCMA provides usage recommendations as follows:
Usage Recommendations for Heaters
1. Infrared Heater (INFRARED HEATER)
- Install no more than 30 centimeters away from the workpiece.
- Use in conjunction with a reflector to enhance heating efficiency.
- Avoid using on glossy objects as they absorb heat poorly.
2. Immersion Heater (IMMERSION HEATER)
- During operation, the water level should not be below the No heat range of the heater as this can lead to poor heat transfer and reduce the lifespan of the heater.
- When warming liquids, continuously install a liquid level sensor to ensure that the water level does not fall below the No heat range.
- Avoid allowing scale buildup around the heater as this can lead to poor heat transfer and reduce the lifespan of the heater.
3. Bobbin Heater (BOBBIN HEATER)
- During operation, the water level should not be below the No heat range of the heater as this can lead to poor heat transfer and reduce the lifespan of the heater.
- When warming liquids, continuously install a liquid level sensor to ensure that the water level does not fall below the No heat range.
- For quartz rod models, avoid dropping or impacting them as this may cause breakage.
4️. Finned Heater (COIL FINNED HEATER)
- Should be used in conjunction with a fan for cooling
- When stopping operation, the heater should be turned off before the fan to prevent heat accumulation
5️. Cartridge Heater (CARTRIDGE HEATER)
- When installing a cartridge heater into the mold hole, the size of the hole should be slightly larger than the heater by approximately 0.02-0.04 mm to ensure maximum heat transfer efficiency and extend the life of the heater
- When installing a heater into the mold, it is recommended to use Silicon Heat Compound during installation to help dissipate heat from the heater while in operation
6️. Band/Nozzle Heater (BAND/NOZZLE HEATER)
- Should be tightly clamped to the pipe for good heat dissipation
- During use, regular checks of the heater clamping should be performed
7️. Strip Heater (STRIP HEATER)
- Should be tightly attached to the workpiece for good heat dissipation
With over 45 years of experience, SCMA is ready to provide clear and transparent recommendations for heater usage, including being a specialized manufacturer of industrial heaters with expertise in both standard and custom-made models
Types of Heaters Produced by SCMA
1. Standard Heaters (Standard Heaters)
Standard heaters can meet the general industrial needs, with a wide variety to choose from such as coil heaters, rod heaters, plate heaters and tube heaters.
2. Custom Heaters (Custom Heaters)
SCMA offers custom heater production services that can perfectly cater to specific industry requirements, whether it's high-temperature heating processes, precise temperature control or various environmental conditions.
SCMA's Expertise in Heater Production
- Selecting high-quality materials that are tested and certified according to industry standards, ensuring the durability and highest efficiency of heaters.
- At SCMA, we have a team of expert engineers and designers who can quickly develop new products to meet customer needs and market trends.
- Implementing strict quality control systems throughout the production process to ensure that the products delivered to customers are of the highest quality. Every component of the heater is inspected and tested before leaving the factory.
Heater Brands Offered by SCMA
- SANGI Standard and Custom GI Heaters
- INFRAPARA Pre-fabricated Infrared Heaters
- KANTHAL Resistance Wire Heater Products
- FLEXELEC Heating Wire Cables
- aeropak Custom Heaters at special prices, SCMA will consider on a case-by-case basis.
These are the tips for using heaters to achieve maximum efficiency and extend their lifespan, allowing them to be used in industries for a longer period. This will enable heating processes that require temperature control to be carried out excellently. If you're interested, feel free to contact SCMA as we not only provide high-performance products but also have a team ready to assist at every step to ensure your installation and usage process goes smoothly.
