CUSTOM MADE INDUSTRIAL HEATERS SANGI ELECTRIC

Custom Made Industrial Heaters SANGI ELECTRIC (SANGI ELECTRIC Custom Made Industrial Heaters)

SANGI ELECTRIC Industrial Heaters are a group of industrial heaters that support custom design and manufacturing according to specific user requirements. They are suitable for machinery and production processes that require heating equipment with shapes, sizes, or usage conditions different from standard off-the-shelf heaters.

The design of custom-made special heaters allows consideration of the device form to match installation space, heat transfer characteristics, electrical power, voltage, and required temperature in the manufacturing process.

They are ideal for new machine design projects, heating system upgrades, maintenance work, and heater production to replace old equipment. Custom drawings or sample parts can be prepared for review.

General Features (Features)

• Brand: SANGI ELECTRIC
• Product Type: Industrial Heaters
• Custom-made industrial heaters according to design specifications
• Suitable for custom design based on actual usage conditions
• Able to determine shape and size according to production requirements
• Able to consider electrical power suitable for system heating load
• Able to consider voltage suitable for the power supply used
• Ideal for work with installation space limitations
• Able to consider mounting form and wiring terminals as per design
• Suitable for heating in machinery and production processes
• Appropriate for producing replacement parts for old heaters
• Supports specific drawing creation for industrial use

Technical Specifications (Technical Specifications)

Specifications	Details
Brand	SANGI ELECTRIC
Product Name	Industrial Heaters
Product Type	Custom Made Industrial Electric Heater
Manufacturing Type	Made to Order / Special Design
Heating Principle	Electrical Resistance Heating
Heater Shape	According to Approved Design

Heater Dimensions Custom Made According to Drawing Heater Material To Be Selected According to Application Rated Wattage To Be Determined According to Heating Requirements Rated Voltage To Be Determined According to Electrical System Operating Temperature To Be Confirmed According to Heater Design Electrical Connection According to Approved Design Mounting Method According to Equipment Requirements Application Industrial Process Heating / Machine Heating Catalog Reference SCMA General Catalog Vol.5, C3-14

Note: Industrial Heaters in this listing are custom made according to drawings, therefore there is no common wattage table, voltage, size or maximum temperature that can be used across all models. Technical details must be confirmed according to the production drawing before ordering.

Designing Heater According to Usage

The design of industrial heaters should start with defining the usage characteristics such as heating metal surfaces, air, liquids, or machine parts by selecting an appropriate heater type that suits the medium and heat transfer method.

Then consider shape, size, and wattage in accordance with installation space and system thermal load to ensure the heater can meet production process requirements.

For specific environmental conditions such as high humidity, chemical exposure, or areas requiring special cleanliness, appropriate materials and protective designs must be considered before confirming the design.

Determining Size and Shape of Heater

Custom made heaters according to drawings can consider size and shape suitable for machinery by checking production capabilities according to manufacturer specifications.

The design should take into account installation distance, mounting points, clearance from other equipment, wiring position, and maintenance space.

For heater replacement work, use data from the Drawing or a sample part with complete size and details to avoid installation errors.

Electrical Power Rating (Heater Wattage)

The electrical power of the heater should be calculated based on the required heat load by considering the mass of the part, initial temperature, target temperature, heating time, and system energy loss.

The selection of wattage must consider the appropriate thermal density (Watt Density) for the heat transfer area and medium to help prevent hot spot accumulation and reduce equipment damage risks.

The suitable power rating should be verified according to heater details and actual job requirements.

Voltage Rating

The voltage of the ordered heater must match the existing electrical system by checking the number of phases, voltage level, and used power control devices.

Check the current capacity and size of electrical protection equipment to support operation, and do not use a heater designed for one voltage on another without verification.

Heater Material Selection

The material of the heater should be chosen based on environmental conditions and heated medium type by considering temperature resistance, corrosion resistance, and machine requirements.

Material selection should not automatically reference other types of heaters as custom-ordered models may have different structures and materials.

Temperature Control

The use of industrial heaters should include appropriate temperature control systems such as Temperature Controller with Temperature Sensor and power control devices according to machine requirements.

For work at risk from abnormally high temperatures, install separate overheat protection equipment apart from the normal control system to help prevent heater, machinery, and part damage.

The details of control equipment and protective equipment included in the heater set must be confirmed according to the sales proposal.

Custom Order Information

Required Information	Description
Heating Application	Nature of work and type of heating
Heating Medium	Type of medium such as air, liquid, or metal parts
Heater Shape	The desired shape of the heater
Overall Dimensions	Dimensions and distances of the heater (mm)
Required Temperature	Desired operating temperature (°C)
Rated Wattage	Required electrical power (W)
Rated Voltage	Operating voltage and system (V)
Heater Material	Desired material or environmental requirements
Mounting Details	Installation position and mounting pattern
Electrical Connection	Terminal positions and wiring configuration
Operating Environment	Environmental temperature, humidity, and usage limitations
Temperature Control	The desired temperature control method
Safety Requirements	Safety systems and requirements
Drawing / Sample	Drawing or heater sample
Quantity	The desired production quantity

Application Examples (Applications)

• Heating work in industrial machinery
• Heating metal parts or equipment components
• Designing heating systems for production lines
• Heating air or liquids with designed heaters
• Temperature control during manufacturing processes
• Production of specialized heater parts
• Upgrading the heating system of existing machinery
• Research and development of heating systems

Guidelines for Ordering Heaters

• Check the usage characteristics and desired heating medium
• Determine target temperature and heating duration
• Prepare dimensions and shape of the heater according to the drawing
• Verify installation area and assembly clearance
• Calculate the appropriate heat load and electrical power requirements
• Select the voltage that matches the power supply system
• Consider materials suitable for temperature and environmental conditions
• Determine wiring positions and terminal configurations
• Design control systems and overheat protection systems
• Review production samples before confirming purchase order

Safety Precautions

• Use voltage and power as specified in the design specifications
• Avoid operating heaters beyond the temperature range certified by the manufacturer
• Ensure that the heater is suitable for the medium and actual environmental conditions
• Install temperature control devices and overheat protection systems according to job risks
• Provide appropriate grounding and electrical safety equipment
• Avoid using with flammable substances or hazardous atmospheres without proper design and certification
• Ensure installation positions and heat dissipation are suitable for the heater
• Avoid modifying or altering heaters after production without manufacturer confirmation
• Inspect terminal connections, wiring, and insulation according to maintenance schedules
• Cut off power supply and wait for the heater to cool down before removing or servicing

Important Notes

• The product is a Custom Industrial Heater based on specific requirements
• It is not a standard-sized, pre-assembled heater with fixed power ratings
• Drawing samples can be prepared for reference and consideration
• Power rating, voltage, temperature, and materials must be confirmed according to the design specifications
• Must review production limitations and technical details before ordering
• Avoid using specifications from Circulation Heaters or other types of heaters as substitutes
• Temperature control devices and installation accessories must be checked against the sales proposal
• Check warranty conditions, manufacturing timeframes, and delivery terms with the supplier